ASTM A815 Duplex Steel Buttweld 45°, 90°, 180° Elbow, Long & Short Stub End, Pipe Cap, Equal Tee & Unequal Tee Pipe Fittings : ASME/ANSI B16.9, B16.28, MSS-SP-43

Duplex & Super Duplex Steel Pipe Fittings
Torrent Alloys
Contact:

Duplex & Super Duplex Pipe Fittings Specifications

  • Dimensions:

    ASME/ ANSI B16.9 | ASME B16.28 | MSS-SP-43 | BS1560 | BS4504 | BS10.

  • Size:

    1/2"NB TO 48"NB IN.

  • Type:

    Seamless and Welded.

  • Thickness:

    Schedule 5S, 10S, 20S, S10, S20, S30, STD, 40S, S40, S60, XS, 80S, S80, S100, S120, S140, S160, XXS.

  • Form:

    Elbow, Equal Tee, U Pipe Bend, Long & Short Stub End, Caps, Lap Joint Stub End

  • ASTM Standard / Grades:

    ASTM A815 / ASME SA815 UNS S31803, UNS S32205, UNS S32750, UNS S32760

ISO Certified Manufacturer of Super Duplex Steel Buttweld Long & Short Radius Elbow, Lap Joint Stub End, Piggable Bend Fittings, Hot Induction Bend, U Bend - Seamless 1/2″~24″ Inch and ERW, Welded, Fabricated 1/2″~48″Inch.

Duplex stainless steel is a type of stainless steel that has a two-phase microstructure consisting of both austenitic and ferritic phases in roughly equal proportions. This unique combination gives duplex stainless steel a range of beneficial properties. It offers high strength, approximately twice that of conventional austenitic stainless steels like 304 and 316. Duplex stainless steel also provides excellent resistance to localized corrosion types, including pitting, crevice corrosion, and stress corrosion cracking, which makes it suitable for harsh environments where these types of corrosion are prevalent. Additionally, duplex stainless steel exhibits good weldability and a cost advantage due to its lower nickel content compared to austenitic grades, making it a more economical choice for many applications.

Super duplex stainless steel is an advanced variant of duplex stainless steel, with a similar two-phase microstructure but with higher levels of chromium, molybdenum, and nickel. These enhancements significantly boost its corrosion resistance, especially against chloride-induced stress corrosion cracking and pitting, making it even more suitable for extremely corrosive environments. Super duplex stainless steel also offers greater strength and improved toughness, allowing it to withstand higher mechanical stresses and more demanding conditions. The superior properties of super duplex stainless steel make it ideal for critical applications in industries such as oil and gas, chemical processing, marine environments, and desalination plants.

Duplex and super duplex steel buttweld fittings are specialized components used to connect pipes in various industrial applications, offering a combination of superior strength, corrosion resistance, and reliability. These fittings are crafted from duplex and super duplex stainless steels, known for their two-phase microstructure consisting of both austenitic and ferritic phases. This structure imparts a unique balance of properties, making these fittings highly suitable for demanding environments.

The types of duplex and super duplex buttweld fittings include elbows, tees, reducers, caps, and crosses, among others. These fittings are essential for changing the direction of flow, branching off, reducing pipe size, and closing pipe ends in piping systems. Their robust properties ensure long service life, reduce maintenance costs, and enhance safety by providing reliable performance under challenging conditions. As a result, duplex and super duplex steel buttweld fittings are highly valued in industries that demand durability and resistance to corrosion.

ASME B16.9 / B16.28 Standards
MSS SP-43 Standards
DIN Standards
EN Standards
JIS Standards
BS Standards

Equivalent Grades of Duplex & Super Duplex Elbow

Standard Grade
UNS S31803 / S32205
EN 1.4462
ASTM A815 Grade WPS32205
DIN W. Nr. 1.4462
AFNOR Z3CN22-05AZ
JIS SUS329J3L

Standard Grade
UNS S32750 / S32760
EN 1.4410 / 1.4501
ASTM A815 Grade WPS32750 / WPS32760
DIN W. Nr. 1.4410 / 1.4501
AFNOR Z3CN25-06Az
JIS SUS329J4L

Chemical Composition of Duplex Stainless Steel Buttweld Tee

Element Percentage (%)
Carbon (C) ≤ 0.03
Chromium (Cr) 21.0 - 23.0
Nickel (Ni) 4.5 - 6.5
Molybdenum (Mo) 2.5 - 3.5
Manganese (Mn) ≤ 2.0
Silicon (Si) ≤ 1.0
Phosphorus (P) ≤ 0.03
Sulfur (S) ≤ 0.02
Nitrogen (N) 0.14 - 0.20
Iron (Fe) Balance

Chemical Composition of Super Duplex LR & SR Elbow

Element Percentage (%)
Carbon (C) ≤ 0.03
Chromium (Cr) 24.0 - 26.0
Nickel (Ni) 6.0 - 8.0
Molybdenum (Mo) 3.0 - 4.0
Manganese (Mn) ≤ 1.2
Silicon (Si) ≤ 0.8
Phosphorus (P) ≤ 0.03
Sulfur (S) ≤ 0.02
Nitrogen (N) 0.24 - 0.32
Copper (Cu) 0.5 - 1.0 (for UNS S32760)
Tungsten (W) 0.5 - 1.0 (for UNS S32760)
Iron (Fe) Balance

Mechanical Properties of Duplex Steel Fittings

Property Value
Tensile Strength 620 MPa (90 ksi) minimum
Yield Strength 450 MPa (65 ksi) minimum
Elongation 25% minimum
Hardness 293 HB (maximum)

Mechanical Properties of Super Duplex Steel Pipe Fittings

Property Value
Tensile Strength 800 MPa (116 ksi) minimum
Yield Strength 550 MPa (80 ksi) minimum
Elongation 25% minimum
Hardness 310 HB (maximum)

APPLICATIONS INDUSTRIES

Duplex and super duplex stainless steels find wide-ranging applications across industries that require superior corrosion resistance, high strength, and durability. In the oil and gas sector, they are used in pipelines, offshore platforms, and subsea equipment due to their ability to withstand harsh environments, including exposure to saltwater and corrosive chemicals. In chemical processing plants, these steels are preferred for handling acids, chlorides, and other aggressive substances, ensuring long-term reliability and safety. They also play a crucial role in marine applications, desalination plants, and pulp and paper industries, where resistance to corrosion and high mechanical stresses is essential for operational efficiency and longevity of equipment.

Oil and Gas Industry
Chemical and Petrochemical Industry
Power Generation
Water Treatment
Food and Beverage Industry
Pharmaceutical Industry
Pulp and Paper Industry
Shipbuilding and Marine Industry
HVAC - Heating, Ventilation, and Air Conditioning