ASME B16.9, MSS SP-75, ASME B16.28.
Seamless: NPS 1/2" to 24", OD 21.3 mm to 609.6 mm.
Welded: NPS 26" to 72" and larger, 660.4 mm to 1829 mm and larger.
SCH 5, SCH 10, SCH 20, SCH 30, SCH 40 (STD), SCH 60, SCH 80 (XS), SCH 100, SCH 120, SCH 140, SCH 160, XXS (Double Extra Strong).
5D Bends: Long Radius, Short Radius, Custom Radius, Segmented Bends, Mitred Bends, 45-Degree, 90-Degree, 180-Degree Return Bends.
Stainless Steel, Carbon Steel, Alloy Steel, Super Duplex, Duplex Steel, High Nickel Alloys, Copper Nickel.
The term "5D" refers to the bend radius, which is five times the nominal diameter of the pipe. For example, in a 5D elbow with a nominal pipe diameter of 100 mm, the radius of the bend would be 500 mm. The radius of a 5D elbow is five times the diameter of the pipe, making it a long-radius elbow. This provides a smoother flow and reduces pressure loss compared to short-radius elbows. 5D elbows are essential components in various piping systems where smooth, efficient flow is critical. Their design allows for a gentler turn in the pipe, reducing turbulence and pressure loss. They are used across different industries and must be manufactured and installed according to specific standards to ensure performance and reliability.
Installing a 5D pipe bend involves several key steps to ensure proper alignment and functionality. First, ensure the pipe and bend are clean and free from debris. Position the 5D bend in the desired location, aligning it with the adjoining pipes to maintain smooth flow transitions. Secure the bend using appropriate fittings or weld it into place, depending on the installation requirements. Check for correct alignment and fit, and make any necessary adjustments to avoid stress on the bend and connected pipes. Finally, inspect the installation for leaks or misalignments and test the system to confirm proper operation. Proper installation is crucial for maintaining system efficiency and preventing potential issues.
5D elbows are generally more expensive than short-radius elbows because of their larger radius and the additional complexity involved in their manufacturing. The process requires more material and precision to create the smooth, gradual curve that minimizes flow turbulence and pressure loss. While this results in a higher cost, the enhanced performance and reduced maintenance needs can make the investment worthwhile, especially in applications where flow efficiency and system longevity are critical.
Nominal Pipe Size (NPS) | Radius (R) (in) | Leg Length (L1 & L2) (in) | Centerline Radius (CLR) (in) | Wall Thickness (T) | Outside Diameter (OD) (mm) |
---|---|---|---|---|---|
1/2" | 2.5 | 2.5 | 2.5 | Variable | 21.3 |
3/4" | 3.75 | 3.75 | 3.75 | Variable | 26.7 |
1" | 5 | 5 | 5 | Variable | 33.4 |
1.5" | 7.5 | 7.5 | 7.5 | Variable | 48.3 |
2" | 10 | 10 | 10 | Variable | 60.3 |
3" | 15 | 15 | 15 | Variable | 88.9 |
4" | 20 | 20 | 20 | Variable | 114.3 |
6" | 30 | 30 | 30 | Variable | 168.3 |
8" | 40 | 40 | 40 | Variable | 219.1 |
10" | 50 | 50 | 50 | Variable | 273.1 |
12" | 60 | 60 | 60 | Variable | 323.9 |
14" | 70 | 70 | 70 | Variable | 355.6 |
16" | 80 | 80 | 80 | Variable | 406.4 |
18" | 90 | 90 | 90 | Variable | 457.0 |
20" | 100 | 100 | 100 | Variable | 508.0 |
24" | 120 | 120 | 120 | Variable | 609.6 |
26" (Welded) | 130 | 130 | 130 | Variable | 660.4 |
28" (Welded) | 140 | 140 | 140 | Variable | 711.2 |
30" (Welded) | 150 | 150 | 150 | Variable | 762.0 |
32" (Welded) | 160 | 160 | 160 | Variable | 812.8 |
34" (Welded) | 170 | 170 | 170 | Variable | 863.6 |
36" (Welded) | 180 | 180 | 180 | Variable | 914.4 |
40" (Welded) | 200 | 200 | 200 | Variable | 1016 |
42" (Welded) | 210 | 210 | 210 | Variable | 1067 |
48" (Welded) | 240 | 240 | 240 | Variable | 1219 |
54" (Welded) | 270 | 270 | 270 | Variable | 1372 |
60" (Welded) | 300 | 300 | 300 | Variable | 1524 |
72" (Welded) | 360 | 360 | 360 | Variable | 1829 |
Dimension | Tolerance | Notes |
---|---|---|
Radius (R) | ±1% of the radius | Example: For a 500 mm radius, tolerance is ±5 mm. |
Leg Length (L1 & L2) | ±1% of the leg length | Example: For a 200 mm leg length, tolerance is ±2 mm. |
Wall Thickness (T) | ±10% of the nominal thickness | Example: For a 5 mm wall thickness, tolerance is ±0.5 mm. |
Angle | ±1 degree | For specific angles, refer to standards or manufacturer specs. |
Out-of-Roundness | ±1% of the diameter | Ensures the bend maintains a consistent round profile. |
End-to-End Length | ±1% of the specified length | Distance between the ends of the straight sections. |