Buttweld 3D Pipe Bend, 3D long radius elbow, High pressure 3D pipe bend, ANSI B16.9, MSS SP-75, ASME B16.28.

3D Elbow ASME B16.9
Torrent Alloys
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Industrial 3D pipe bend Specifications

  • Dimensions:

    ASME B16.9, MSS SP-75, ASME B16.28.

  • Size:

    Seamless: NPS 1/2" to 24", OD 21.3 mm to 609.6 mm.

    Welded: NPS 26" to 72" and larger, 660.4 mm to 1829 mm and larger.

  • Thickness:

    SCH 5, SCH 10, SCH 20, SCH 30, SCH 40 (STD), SCH 60, SCH 80 (XS), SCH 100, SCH 120, SCH 140, SCH 160, XXS (Double Extra Strong).

  • Form:

    3D Bends: Long Radius, Short Radius, Custom Radius, Segmented Bends, Mitred Bends, 45-Degree, 90-Degree, 180-Degree Return Bends.

  • Materials:

    Stainless Steel, Carbon Steel, Alloy Steel, Super Duplex, Duplex Steel, High Nickel Alloys, Copper Nickel.

Renowned Manufacturer of Galvanized 3D Pipe Bend, Industrial 3D elbow, Welded 3D elbow, Stainless steel 3D pipe bend, Carbon steel 3D elbow, Alloy steel 3D elbow, Seamless 3D pipe bend, Schedule 40 3D pipe bend / elbow, Schedule 80 3D pipe bend / elbow, 3D pipe bend ISO in size range from 1/2" to 72" Inch.

A 3D pipe bend or elbow is a type of pipe fitting that changes the direction of the piping system. The "3D" refers to the bend's radius, which is three times the nominal diameter of the pipe. This design allows for a smoother flow with less resistance and pressure drop compared to sharper bends. 3D pipe bends and elbows are integral components in various industries, providing essential functionality in changing the direction of flow while maintaining system efficiency and integrity. Their design, material choice, and adherence to standards ensure they meet the specific needs of diverse applications.

A seamless 3D pipe bend is crafted from a single piece of material, ensuring high strength and excellent corrosion resistance, making it ideal for high-pressure and high-temperature applications. In contrast, a welded 3D pipe bend is constructed by welding sections of pipe together, offering a cost-effective solution for larger diameters and non-critical applications. While seamless bends provide superior durability and a smoother flow, welded bends are more affordable and versatile, suitable for a wider range of sizes and applications. The choice between seamless and welded bends typically depends on the specific needs of the project, including performance requirements and budget considerations.

The manufacturing process for 3D pipe bends includes several techniques. Hot forming involves heating the pipe material and bending it around a form or die to achieve the desired curvature. Cold forming bends the pipe without heating, making it suitable for smaller diameters and thinner walls where precision is essential. Induction bending utilizes localized heating and bending to create precise angles and radii, offering a high level of accuracy for complex shapes and configurations. Each method is chosen based on the material, pipe size, and application requirements.

ASME B16.9 / B16.28 Standards
MSS SP-43 Standards
DIN Standards
EN Standards
JIS Standards
BS Standards

ASME B16.9 3D Pipe Bends Dimensions

ASME B16.9 3D Elbow / Bends Dimensions
NPS O.D
mm
inch
A
mm
inch
B
mm
inch
3/4 26.7
1.05
57
2.25
24
0.94
1 33.4
1.32
76
3.00
31
1.25
1-1/4 42.2
1.66
95
3.75
39
1.56
1-1/2 48.3
1.90
114
4.50
47
1.88
2 60.3
2.38
152
6.00
63
2.50
2-1/2 73.0
2.88
190
7.50
79
3.12
3 88.9
3.50
229
9.00
95
3.75
3-1/2 101.6
4.00
267
10.50
111
4.38
4 114.3
4.50
305
12.00
127
5.00
5 141.3
5.56
381
15.00
157
6.19
6 168.3
6.62
457
18.00
189
7.44
8 219.1
8.62
610
24.00
252
9.94
10 273.0
10.75
762
30.00
316
12.44
12 323.8
12.75
914
36.00
378
14.88
14 355.6
14.00
1067
42.00
441
17.38
16 406.4
16.00
1219
48.00
505
19.88
18 457.0
18.00
1372
54.00
568
22.38
20 508.0
20.00
1524
60.00
632
24.88
22 559.0
22.00
1676
66.00
694
27.31
24 610.0
24.00
1829
72.00
757
29.81
26 660.0
26.00
1981
78.00
821
32.31
28 711.0
28.00
2134
84.00
883
34.75
30 762.0
30.00
2286
90.00
946
37.25
32 813.0
32.00
2438
96.00
1010
39.75
34 864.0
34.00
2591
102.00
1073
42.25
36 914.0
36.00
2743
108.00
1135
44.69
38 965.0
38.00
2896
114.00
1200
47.25
40 1016.0
40.00
3048
120.00
1264
49.75
42 1067.0
42.00
3200
126.00
1326
52.19
44 1118.0
44.00
3353
132.00
1389
54.69
46 1168.0
46.00
3505
138.00
1453
57.19
48 1219.0
48.00
3658
144.00
1516
59.69

Tolerances for 3D Elbows

Dimension Tolerance Description
Radius (R) ±1% of specified radius The bend radius should be within ±1% of the specified value.
Angle ±1° of specified angle The angle of the bend (e.g., 45°, 90°, 180°) should be within ±1° of the specified angle.
Length of Tangent (L) ±5% of specified length The length of the straight sections of pipe on either side should be within ±5% of the specified length.
Wall Thickness ±12.5% of nominal thickness The wall thickness variation should be within ±12.5% of the nominal thickness.
Straightness ±1% of total length The deviation from a straight line along the axis of the elbow should be within ±1% of the total length.
Ovality ±1% of nominal diameter The difference between the maximum and minimum outside diameters should not exceed ±1% of the nominal diameter.

APPLICATIONS INDUSTRIES

3D pipe bends are essential across various industries for efficiently directing flow in piping systems. In the oil and gas sector, they manage the transportation of hydrocarbons, while in petrochemical and power generation industries, they facilitate the movement of chemicals and high-temperature fluids. Water treatment facilities and food and beverage plants use them to ensure smooth and hygienic processing. Their versatility and ability to handle complex routing make them crucial for maintaining operational efficiency and system integrity.

Oil and Gas Industry
Chemical and Petrochemical Industry
Power Generation
Water Treatment
Food and Beverage Industry
Pharmaceutical Industry
Pulp and Paper Industry
Shipbuilding and Marine Industry
HVAC - Heating, Ventilation, and Air Conditioning